P2. Negative pattern transfer with wet and dry etching.
First step will be connected with thin film metal
evaporation by PVD technique, which can be used afterwards as an etching
mask during pattern transfer.
Second step of the work will be done with negative
tone resist characterization as electron sensitive material and as a mask
material during pattern transfer. Another resist properties characterization
will be focused on thin film thickness as a function of its viscosity, spinning
angular velocity and its roughness changes after each processing step. Students
will be asked to characterize negative e-beam resist by its sensitivity,
contrast, process window and its spin curves.
Third step will be the e-beam lithography method.
This will involve full turn with data preparation from 2D layout coding down
to internal JEOL format conversion and job control files creation. Some aspects
of the e-beam method in terms of e-beam writing conditions and system calibration
will be discussed. An e-beam exposure will follow.
Fourth step will be the resist development with
addressing some aspects of post exposure baking, especially for the case
when CAR ( chemically amplified resists ) are used. Process window definition
will be introduced and discussed with factors influencing its shape. Optical
microscopy
inspection will be done with discussion of how polarized light method can
be used for better feature size evaluation.
Fifth step will be based on wet etching of the thin metal
film resulting from previous step, which will be used as negative etching
mask. Several aspects of the wet etching chemistry and its selectivity will
be addressed. Final inspection with optical microscopy and SEM topographical
measurements will conclude the experimental part of the project.
Bonus assignment ( for ambitious students ) will be based
on plasma etching of the substrate with the thin metal film resulting from
last step as positive etching mask. Several aspects of the dry etching chemistry
and its selectivity will be addressed. Final inspection with optical microscopy
and SEM topographical measurements will conclude the experimental part of
the project.
Piotr Jedrasik